Energy Saving Insulation Jackets for Injection Molding & Extruder MachinesSave 20–35% Electricity · ROI in 3–4 Months
IHEAT designs and manufactures IWRAP multilayer insulation jackets for injection molding, extruder, blow molding, recycling and plastic processing machines. Custom-fit to your barrel and heater load, IWRAP cuts radiated heat loss by up to 80%, brings barrel surface temperature from ~160°C down to under 50°C, and pays back in 3–4 months on typical Indian plants. Trusted by processors across Ahmedabad, Gujarat and India.Recover your investment in 3–4 months — guaranteed.
Our Product
Custom-engineered thermal insulation for plastic processing and industrial machinery
i-Wrap Energy Saving Insulation Jacket for Plastic Processing Machinery
Custom-engineered thermal insulation solutions for injection molding machines, extrusion systems, blow molding, and all plastic processing equipment. Our i-Wrap jackets deliver exceptional energy savings with multilayer construction and precision fit.
Key Features & Benefits
Up to 35% energy savings
Up to 80% heat loss reduction on barrels and extruders
ROI achieved before 6 months (typically 3-4 months)
Non-flammable and reusable covers
Multilayer construction for superior insulation
100% asbestos-free materials
Custom-fit design for easy maintenance
Quick installation without production shutdown
Reduces ambient temperature in workplace
Increases heater and SSR lifespan
See the Difference iWRAP Makes
Real impact. Real savings. Compare what happens with and without an iWRAP Insulation Jacket.
Heater WITHOUT Insulation Jacket
Heater WITH iWRAP Insulation Jacket
Ready to transform your machine's performance?
Proven ROI Case Studies
Actual performance metrics from our industrial clients showing measurable energy savings and cost reduction
Payback Period
Temperature Drop
Annual Savings
Temperature Comparison Visual
iWRAP Installed on
Injection Molding Machine
Heater Outer Body Temperature
Before iWRAP Installation
Heater Outer Body Temperature
After iWRAP Installation
🌡️ Temperature Drop of 112°C — That's 71% Cooler!
Energy Consumption Study — kWh Rate: ₹9/unit
← Scroll to view →
| Period | Un-Insulated | Insulated | Saving | |||
|---|---|---|---|---|---|---|
| kWh | Cost | kWh | Cost | kWh | Cost | |
| Hour | 11 | ₹99 | 8.5 | ₹77 | 2.5 | ₹23 |
| Day | 264 | ₹2,376 | 204 | ₹1,836 | 60 | ₹540 |
| Week | 1,848 | ₹16,632 | 1,428 | ₹12,852 | 420 | ₹3,780 |
| Month | 7,946 | ₹71,518 | 6,140 | ₹55,264 | 1,806 | ₹16,254 |
| Year | 95,357 | ₹8,58,211 | 73,685 | ₹6,63,163 | 21,672 | ₹1,95,048 |
3 Year Electricity Cost Comparison
- UnInsulated
- Insulated
3 Year Return on Investment
📊 Invest ₹60,000 today → Earn ₹5,85,144 in savings over 3 years.
That's a 975% return in just 3 years.
Product Gallery
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iWRAP Insulation Jacket vs Bare Heater
| Parameter | Bare Heater | iWRAP Insulated |
|---|---|---|
| Heat Loss | ~80% wasted to ambient | Up to 80% reduction |
| Energy Consumption | High (baseline) | 20–35% lower |
| Surface Temperature | 150–250 °C (hazardous) | 40–55 °C (safe touch) |
| Operator Safety | Burn risk & high ambient heat | Cool, safe workplace |
| ROI | N/A | 3–6 months |
How iHeat Insulation Jackets Work
A simple 5-step thermal efficiency cycle that drives energy savings.
Why Choose IHEAT
Proven expertise in thermal efficiency and energy conservation
Energy Conservation
Up to 35% energy saving and up to 80% heat loss reduction on barrels and extruders. Significantly lower energy bills.
Fast ROI
High returns with low investment. Typical payback period is before 6 months, making it a smart financial decision.
Enhanced Safety & Durability
Non-flammable, reusable covers with multilayer construction. Completely free of asbestos. Low thermal conductivity.
Custom Solutions
Tailored for easy maintenance and installation. Quick installation, removable design, and maintenance-free operation.
Our Applications
Versatile solutions for diverse industrial equipment
Injection Molding Machines & Hopper Dryers
Extrusion Granulation Machine Barrels, Dies & T-Dies
Blow Molding & Rubber Machinery
Pipes, Valves, Flanges & Hot Pipelines
Tanks, Vessels & Hydraulic Presses
Ovens, Boilers, Chimneys & Kilns
Industries We Serve
Trusted across multiple sectors for energy-efficient solutions
Plastic & Rubber
Steel & Metal
Paper & Ceramic
Chemical & Oil & Gas
Manufacturing
Food Processing
Engineered for the World's Leading Machinery
Our energy-saving insulation jackets are meticulously designed to fit and optimize the thermal performance of machinery from these global industry leaders
Hover over each brand to see the full color logo
Custom-Fitted Solutions
Aftermarket Compatibility
Global Standards
All logos are property of their respective owners. Our products are aftermarket solutions engineered for compatibility with these manufacturers' equipment.
Don't see your machine brand? We create custom solutions for any industrial equipment.
Trusted by the World's Leading Machinery Manufacturers
Leading injection molding machine manufacturers actively promote energy-saving insulation technologies, heat-retention covers, and thermal insulation systems to improve efficiency, reduce heat loss, and lower operating costs. Similar energy-saving principles are applied through i-wrap Insulation Jackets.
Haitian Mars 5 Series
Energy-saving insulation device featured within Haitian's machine technology documentation to improve thermal efficiency and reduce heat loss.
Yizumi A6 Series
Yizumi highlights fully enclosed aerogel insulation technology as a standard energy-saving feature designed to improve efficiency and reduce energy consumption.
Shibaura ECSX3 Series
Shibaura promotes heater cover technology with heat-retention and cooling performance to improve productivity while reducing power consumption.
Industry Validation
Global machine manufacturers continue investing in insulation and heat-retention technologies because reducing barrel heat loss directly contributes to:
- Lower energy consumption
- Improved operator safety
- Reduced surface temperature
- Better process stability
- Faster return on investment
i-wrap Insulation Jackets help manufacturers achieve similar energy-saving benefits on existing machinery installations.
Reference screenshots used solely to illustrate that leading global manufacturers recognize the value of thermal insulation technologies. All product names, catalogs, and trademarks remain the property of their respective owners.
Connect With Our Experts
Factory Owners: Slash your energy bills by 35%•CTOs: Get technical ROI data and thermal analysis
See real installations and customer success stories from factories achieving 80% heat loss reduction
Before/after thermal images and quick energy-saving tips for plant managers and facility owners
YouTube
Watch technical installation guides, ROI breakdowns, and thermal efficiency demonstrations
Need Technical ROI Data?
Download detailed thermal analysis and payback calculations
Answers about Insulation Jackets
Short, technical answers for engineers, plant heads and buyers.
What is an insulation jacket for plastic processing machines?+
An insulation jacket is a removable, multilayer thermal cover that wraps around the barrel, heater bands and die head of injection molding, extruder, blow molding and recycling machines. IHEAT IWRAP jackets trap radiated heat inside the barrel, reducing heater electricity consumption by 20–35% and cutting external surface temperature from ~160°C down to ~45°C.
How much energy can IWRAP insulation jackets save?+
IWRAP typically saves 20–35% of heater electricity consumption on injection molding, extruder and plastic processing machines. Real Indian customer sites report 25–30% average kWh reduction, verified through pre- and post-installation power-meter readings.
What is the payback period or ROI of an insulation jacket?+
Typical ROI for IWRAP insulation jackets is 3–4 months for injection molding and extruder machines running 20+ hours a day. High-tonnage machines with continuous 24/7 operation see payback in as little as 2 months. Use our online ROI calculator at iheat.in/roi-calculator for an exact estimate.
Are IHEAT insulation jackets removable and reusable?+
Yes. IWRAP jackets are 100% removable and reusable, secured with heat-resistant velcro and stainless steel D-rings. Operators can remove them for heater servicing, temperature calibration or barrel cleaning and refit in minutes — no tools required.
How much does the surface temperature reduce after installing IWRAP?+
Surface temperature reduction is typically 70–80%. On a 350T injection molding barrel running at 160°C, IWRAP brings outside touch temperature down to ~45–55°C — improving worker safety, cutting AC load and stabilising melt temperature.
Are IWRAP jackets compatible with Haitian, Yizumi, Shibaura and other brands?+
Yes. IWRAP jackets are custom-engineered for every major injection molding, extruder and blow molding brand including Haitian, Yizumi, Shibaura, Milacron, Engel, Arburg, Windsor, Sumitomo, Electronica, Fanuc, JSW, Bole, Supermac, Pasl, FCS, JHwelltec and Parth.
Let's Connect
Ready to reduce your energy costs? Get in touch with our experts
Email Us
iheatsolution@gmail.com
Call Us
+91 98987 88990
Visit Us
A-607 Malbar Prime, Near Saurashtra Patel Seva Samaj, Bhakti Circle, Nikol, Ahmedabad, Gujarat, 382350
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